Toyota Twin-cam Engine Profiles

3T-GTEU/4T-GTEU
- A Turbocharged Twin-cam High-performance Engine

The 3T-GTEU, based on the Over-Head Valve (OHV) 3T-EU engine, is the first twin-cam engine in Japan fitted with a turbocharger. The 3T-GTE is the replacement for the venerable 18R-GEU, and its development targets were to improve upon performance, fuel economy and packaging.
Due to the high power that results from the addition of the twin-cam cylinder head and the turbo, the thermal loading and combustion pressures increased. As a result of this, for rotating and reciprocating parts, vibration resistance strengthening measures greater than those for a twin-cam were scrupulously applied.
In addition, with the increased engine speed and higher output due to the turbo, an appropriate supply of fuel required at high engine speeds, making it necessary to have a fuel system that can cover a wide range of demands. As for the range required, from the very small injection quantity required when idling, to the large injection quantity required at high engine speeds, the appropriate injection volume is possible due to the adoption of high capacity injectors and current control drive system.


The CT20 turbocharger is made by Toyota, and it has a maximum speed of 110,000 rpm. The CT20 is also used on the 2L-T diesel engine. A common feature in both applications is that the shaft is only supported by the bearing housing. The turbine housing and compressor housings, both of these being items that decide the characteristics of the turbocharger, are original to this application, and they have been designed according to the performance targets of the 3T-GTEU.


The 3T-GTEU has adopted the knock control system and twin plugs (each cylinder has 2 spark plugs). The KCS (See page xx-xx) achieves optimum ignition timing, and the twin plugs shorten the flame propagation period; both of these contribute to improved performance and fuel efficiency.
The camshafts of the 3T-GTEU are driven by a two-stage roller chain. This arrangement, shared with the 4T-GTEU, was chosen to provide a reserve of strength because the 4T-GTEU serves as the base for the 4T-GT race/motorsports engine.

The development of the 3T-GTEU started with the aim of surpassing the performance of the 18R-GEU, and improving upon the fuel economy of its base engine, the 3T-EU.

Because development of the turbocharger took place alongside development of the engine, the technological strengths of each align. Many turbocharger prototypes were produced to achieve reduced turbo lag (the delay before the turbocharger begins to work), and to ensure that the turbocharger is effective at high engine speeds. From these, the optimum turbocharger, the one that achieved the target performance, was selected for production.

Putting aside the fact that those involved in development of the 3T-GTE hoped to see it used for motorsports, the 4T-GTE, with a 0.5 mm larger bore, was developed concurrently for limited production.

 

Turbocharger


The turbine wheel of a turbocharger is spun at high speed by exhaust gas, and it compresses the air supplied to the cylinders using a compressor wheel mounted on the other end of the same shaft. This is a form of supercharging, and it is used to obtain a greater amount of performance than otherwise would be obtained from an engine of a given displacement. The turbocharger makes use of the energy in the exhaust gas that would otherwise be discharged into the atmosphere as heat. Because the output of a large engine can be obtained with a small engine, turbochargers are used also for engines such as those in sports cars and race cars, where high power is desired in addition to the lower weight and improved fuel economy.

 

System Diagram, Torque, Power and BSFC Curves

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